Kaiye Industries Sdn Bhd

3D Bush Inspection Conveyor System

Key Benefits

Zero-escape quality - Vision (VS-L160CX) + laser (LJ-X8400) catch cosmetic & dimensional defects.
Stable inspection - Encoder/VFD indexing gives precise stops → fewer false rejects.
12-sec takt ready - Sequenced triggers (cam/laser/print) sustain ~5 pcs/min throughput.
Smart sorting - PLC-timed reject ensures clean PASS/NOK separation with sensor confirmation.
Full traceability - Inkjet ID + per-part results logged to PLC/HMI for genealogy and audits.
Easy integration - Mitsubishi PLC links neatly with Keyence devices, printer, and line PLCs.
Fast recovery - Clear alarms, guided HMI, and device self-diagnostics minimize downtime.
Low upkeep - Modular mounts, quick-change printer consumables, and clean conveyor design.
Operator-friendly - One-touch recipes, stack-light cues, and jam-recovery prompts.
Safety first - E-stops, guards, pull-cords, and jam detection at choke points.

Project Information

In this system, operators load wheels from pallets, and a FANUC robot automatically picks and transfers them onto the overhead conveyor. The process is fully controlled by a Mitsubishi PLC, which is seamlessly linked with the robot’s PLC to ensure precise synchronization, reliable operation, and efficient material handling.

Industry

Automotive

Year Manufactured

2025

Location

Selangor, Malaysia

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